Monday, October 6, 2008

The Importance of Being Streamlined in Manufacturing

It's a given that in manufacturing today, your customers are more demanding and insist on only the best products at lower prices, and delivered in the shortest time. If this is what you're facing as a production reality (and, no doubt you are doing so in today's pressing economy), streamlining your operation is of absolute necessity in meeting customer demands. In streamlining, a manufacturer engages processes that are not always the fastest but rather those with the fewest production activities that do not add value to the product. That is to say, streamlining is a transformative event in which the product becomes improved through a process (or processes).

Whether it's milling a chunk of wood into a table leg, or creating a child's lunchbox out of pressed metal, hinges, decals, and screws, creating a useful product from basic elements/efforts is adding value to it. To identify and eliminate (or at least reduce) non-value-added activity in production are the keys to streamlining a manufacturing process, and by extension the decreasing of largely unnecessary production/management costs.

Streamlining a manufacturing operation is not a complicated thing-and the benefits of even implementing the basic efforts at the process far outweigh the costs of doing so. You can begin by first getting an idea of how your operation is flowing. Imagine your production operation as a series of streams flowing down a mountainside, with all tributaries leading in one great river of output. Look at the streams of inventory, shop floor production, machine maintenance, scheduling, quality and so forth, until you have a good sense of where the rapids are and where there appear to be dams slowing up the works. I mean, actually map these streams out so they are readable. You can even incorporate color to indicate smooth flowing areas and areas of value-adding processes (in green), to areas that tend to bottleneck, show down, and not add value to the product (in red).

When you pinpoint your non-valuing adding areas and activities, try to understand why they are being done. Many non-value-added activities are simply in-direct costs performed due to the layout of a plant (long searches for tools, routers, material, etc.), or the way a company chooses to process and distribute work orders (particularly paper-based routers). Think about the list you might put together of activities that don't add value to your products: Inefficient and/or precarious movement of parts through a plant, parts stored in inventory while awaiting work to be performed; lifting, positioning or locating a part in a work area, lost or otherwise unreadable routers, and the list goes on.

When you discover what's not working for you in terms of value-adding, eliminate these activities but do it tactically as part of a larger strategic efficiency design. For example, some operations such as in-plant transportation, temporary part storage, and temporary packaging can be eliminated right away. Other processes might take a bit more thought and coordination of activities. Relocating workstations so they are next to each other will eliminate much of the travel, storage and packaging needed for a part. Creating efficient shadow-boards for tools will cut down on the search time.

For any non-value-added activities that can't be eliminated immediately, include them as future streamlining objectives in your long-term plan. This may be the only recourse when a streamlining process may involve a capital investment realize, or machine operators need time for training on a new shop floor enterprise planning software system. In any case, non-value-added activities must be addressed in some way in order to achieve greater efficiencies throughout all the various operations in the shop. To the extent that you can get your personnel to invest their own interests in the new way of thinking about production, you will achieve greater return on the investments while also building better margins and bottom-lines.



Article Source: http://EzineArticles.com/?expert=Dusty_Alexander

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Want to Be Familiar With Pre Engineered Buildings?

Assembling parts of structures to make a buildings is known as pre engineered buildings or kit-of-parts in contemporary idiom. Constructing this type of buildings is very easy and economical also. If your architect is having good vision in planning, then you can give the task of completing pre engineered buildings with him or her. If the assembling has not done in a systematic way, then the whole thing will be spoiled. There are some structured rules to keep in mind while doing this type of work and if you do not adhered the rules, then the whole building will be in a bad shape.

The pre engineered buildings system is the fastest rising building system around the world and sticking on this system will provide you rapidity, quality and worth. You can see lots of construction concerns proffer this category of buildings and if you want to know the details of such concerns, then it is good to go online and visit important websites providing information about this sort of arrangements. You can also see many sketches of pre engineered buildings substances in websites and if you have knowledge in this field, then you can plan the designing of a building by yourself.

If you want to be familiar with pre engineered buildings, then you must refer lots of books, articles and reviews regarding this theme. There is abundance of books printed in this topic and in this modern world it is not a big assignment to refer those books either online or by visiting any library. If you go through the reviews, then you will get more details because the critics will furnish only the genuine facts. The best suggestion for to be familiar with pre engineered buildings is to consult any experienced civil engineer because civil engineers are the ideal persons to detail you.

For warehouses and workshops will needs pre engineered buildings as it will give ample space for working. Large space will be needed for warehouses and workshops to function smoothly and you cannot say what amount of space will be required for these establishments. The main advantage of using pre engineered buildings is that you can construct additional buildings if any requirement arises. As these types of buildings are mainly for commercial, industrial and institutional uses, extension will occur in due course. So while going for these types of buildings, it is fine to appoint an elegant civil engineer or architect.

If you take a survey in India about pre engineered buildings, you cannot exclude Amiya Group of Companies, a well known construction company established in the year 1956 and headquartered in Kolkata, capital of West Bengal famous for not only Durga Puja, but also for the long governance of Communist Party of India, (Marxist). This construction company has braches in New Delhi, the capital of India, Mumbai, the commercial capital of India, and Ranchi, the capital of Jharkhand. Amiya has well experienced and dedicated professionals who will give you the details regarding pre engineered buildings and if you want to be familiar with type of buildings, it is better to visit their website.



Article Source: http://EzineArticles.com/?expert=Francisco_Segura

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Access Control Systems - Factors to Consider

In its simplest form, access control involves allowing certain people access to an area or resource while prohibiting others from enjoying a similar level of access. Systems that are used to restrict entry can prevent individuals from looking at sensitive data, taking advantage of various resources, gaining entry into areas for which they lack authorization and even leaving such areas. In this article, you'll discover the most important factors to consider when investing in an access control system.

#1 - What Is Your Objective?

The first step is to determine your goals. Access control solutions come with different levels of control. Your business or organization may only need minimal controls. On the other hand, you may want to deploy a system that offers a scalable solution that grows as your needs grow. Think about what you're trying to protect. How many entrances will you need to block entry? What level of security will you need to use? Will you allow those who have entered restricted areas to easily exit? Or, will the exits be controlled (requiring authentication before exiting is granted)? It's critical that you decide upon your goals upfront.

#2 - Type Of System

Next, you'll want to consider the type of security elements to use for identity verification. Some access control solutions use card readers. In this case, authorized personnel are given cards equipped with readable magnetic strips or a bar code. When swiped or placed in front of the card reader, access can be granted or denied. If the cards are misplaced or stolen, they can be disabled and replaced.

Other solutions use keypads and require the input of a code to gain entry. This type of access control system is less expensive than other systems. That being said, the codes can be easily compromised (intentionally or accidentally). Many newer systems use biometric data to validate identity. Fingerprints, voice, facial features and a person's iris can be used for recognition. A biometric solution is among the most expensive.

#3 - What Features Do You Need?

Most access control solutions can be customized with features according to your needs. Some provide timing flexibility to grant or deny access depending upon the time of day. Most systems provide robust tracking capabilities to output detailed reports. If you need the ability to quickly modify permissions throughout your system, many access control solutions have templates from which to work. Also, consider the value of having a standby battery that can maintain control in the event the power fails.


Article Source: http://EzineArticles.com/?expert=Stu_Foster

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